TVD Thermovalue Drying
Thermovalue Drying (TVD) is a comprehensive solution designed for the drying and thermal dehydration of a wide range of materials. Through prior analysis of the material, the system ensures precise temperature adjustment that preserves the product's chemical properties. To carry out this process, Bianna integrates its flagship drying equipment: the DDR (Rotary Drum Dryer) and BDR (Belt Dryer) units. The result is a simple, robust, and highly automated system that guarantees a uniform output material, free of dust and impurities.
Optimizes the moisture level of materials without altering their properties, reducing operating costs
Energy optimization
Continuous recovery of surplus thermal energy generated during the oxidation process to self-supply the dryers themselves.
Modular and compact integration
Equipment designed with a high level of modularity, ideal for facilities with limited space, minimizing unnecessary product handling.
Quality and Regulatory Compliance
Ensures the highest quality in both the output material and gas emissions, strictly complying with current environmental regulations (VOC emissions).
Surplus Versatility
Surplus thermal energy not used in the process can be utilized for hot water generation or other industrial processes.
Low Maintenance
Engineering designed to maximize 24/7 operational performance with minimal interventions.
We design, manufacture, and install high-efficiency modular drying and thermal dehydration lines. ThermoValue Solutions analyzes material characteristics to design a customized automated process that reduces moisture without altering the product’s chemical properties, operating with maximum safety and profitability.
Renting Options
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From waste
Fuel typology
Cross-cutting solution valid for multiple sectors and materials:
- Recycling and recovery: treatment of sewage sludge, Solid Recovered Fuel (SRF), and organic by-products.
- General industry: waste and raw materials from the paper industry, food industry, and any process that generates materials with high moisture levels.
To resource
Obtained energies
- Energy recovery: transforms waste into its own energy source. The heat generated during the oxidation phase is recovered to self-supply the thermal dryers, drastically reducing dependence on fossil fuels.
- Thermal recovery: converts complex waste and high-moisture sludge into dry, uniform, and stabilized by-products, ready to be marketed or integrated with high performance into your production chain.
Configuration
Modular solutions adapted to each process
We offer modular configurations that combine the best technology at each stage of the process. Scalable and adapted to the needs of each client:
- Combustion systems: step grate combustion (SGC) for stable flows, or Rotary Kiln Combustion (RKC) ideal for more critical materials.
- Heat transfer systems: integration of process superheated steam boilers (SPB).
- Emission control systems: comprehensive gas treatment using advanced technology, such as ceramic bag filters.
- Thermal energy transfer through our two drying units: drum dryer and belt dryer.
Aftersales Services
Maintenance, technical service and spare parts. Minimise downtime, maximise results.
Thermovalue Drying in action
Showroom and training
Bianna Greenways, to see our plants and equipment in real operation
Request a visitMachines included in this plant
We offer configurations tailored to each project, from compact solutions to mass processing lines.
Vertical Execution Boiler
Designed to use mains water without complex treatments, this high-efficiency fire-tube boiler reduces the electrical consumption of its pumps and guarantees easy cleaning thanks to its vertical design, providing stable heat at medium or low pressures.
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Steam Process Boiler
We guarantee a dry, clean, and stable steam supply, with automatic systems certified for 24-hour unattended operation, maximizing operational efficiency and minimizing technical downtime thanks to its self-cleaning design and precision in process control.
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Rotary Kiln Combustion
Rotary technology that guarantees the total thermal destruction of the most difficult waste.
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Step Grate Combustion
Designed to master complex fuels (high moisture and ash content), our system guarantees more than 8,200 hours of continuous operation per year.
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Underfeed Stocker Combustion
The USC Underfeed Stoker Furnace, designed as a robust monobloc unit, ensures maximum extraction of calorific value from solid fuels and biomass, offering an automated process and rapid implementation at your plant.
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Belt dryer
Detailed control of final moisture at low temperatures, protecting the homogeneous composition of your product and simplifying your operation with continuous belt technology and optimized performance.
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Horizon+ Thermal Oil Boiler
Thanks to its unique rotating design, the Horizon+ offers continuous cleaning and automatic ash extraction, enabling energy recovery from gases with high dust and ash content without shutdowns or efficiency losses.
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Drum dryer
A dryer designed for maximum thermal efficiency, dynamically adapting to the most complex and variable materials. With its optimized flight architecture, it ensures optimal heat transfer and maximum operability, even at high temperatures.
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Vertical Thermal Oil Boiler
High operating temperatures in liquid phase with minimal pressures, simplifying installation, eliminating corrosion, and ensuring unmatched efficiency.
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